DPA sample testing is performed to exacting specifications, ensuring high reliability of components and devices that are fabricated to a required standard.
Analysis collects data to help determine any items that may function out of original spec thus preventing rejection of entire lots. Screening identifies:
- Exact construction
- Composition
- Quality of materials/components contained
Typical DPA can include:
- External, visual inspection - to assess overall exterior quality and workmanship.
- Real Time X-Ray Inspection - non-destructive detection of internal defects
- Particle Impact Noise Detection - to detect loose particles inside a device cavity.
- Hermetic and Internal Vapour Analysis - to quantify package integrity & internal atmosphere; methods may be used to gauge sealing processes or internal post-seal out gassing to prevent susceptibility to moisture-related failures.
- Internal Visual Inspection via Optical Microscopy and Scanning Electron Microscopy (SEM) - to evaluate the quality of passivation, metallisation and other die related components.
- Glassivation Layer Integrity - to assess the structural quality of deposited dielectric films over aluminium metallised devices.
- Bond Strength - to measure wire bond strengths and evaluate bond strength distributions.