As the global electronics supply chain grows increasingly complex, the risk of counterfeit ICs entering critical systems is no longer theoretical, it’s a daily reality. For industries dependent on legacy systems, including defence, aerospace, medical, and transportation, the problem is particularly acute. Obsolete components can be difficult or impossible to source through authorised channels, leaving organisations vulnerable to unscrupulous brokers and counterfeit goods.
At Force Technologies, we specialise in device characterisation a powerful tool in the battle against counterfeit integrated circuits (ICs).
Why the Obsolescence Market is a Target for Counterfeiters
Obsolete and end-of-life (EOL) semiconductors are no longer being manufactured by the original component suppliers. When a system requires a like-for-like replacement often years or decades after the original part was produced, procurement teams are forced to turn to grey market sources, including excess inventory resellers or unauthorised distributors.
This opens the door to counterfeit ICs: devices that may look legitimate on the outside but fail to meet the specifications, reliability, or functionality of the original part. Some may be recycled, relabelled, cloned, or entirely fake.
The Risks of Using Counterfeit IC Devices
The consequences of counterfeit components are serious and in some sectors, catastrophic:
- System Failures: Fake ICs may not meet required electrical or mechanical specifications, leading to unpredictable failures.
- Safety Hazards: In sectors like aerospace or medical technology, counterfeit parts can jeopardise human lives.
- Financial Loss: From increased maintenance and warranty claims to system downtime, the financial costs can be significant.
- Reputation Damage: A single counterfeit part can damage a manufacturer’s reputation and erode customer trust.
- Legal Liability: Companies may face regulatory consequences or breach compliance standards by unknowingly using counterfeit parts.
Device Characterisation: Your Defence Against Counterfeiting
Device characterisation is the process of thoroughly analysing and documenting the electrical, physical, and performance parameters of a semiconductor device. It allows us to:
- Verify authenticity of suspect components
- Replicate performance of obsolete devices for form-fit-function replacements
- Establish a known-good baseline for ongoing screening and quality control
- Design and manufacture reliable alternatives when original parts are unavailable
At Force Technologies Limited, we offer full in-house characterisation services, leveraging advanced equipment and decades of engineering expertise. We reverse-engineer devices, compare them against known authentic samples, and generate detailed specifications that support redesign, re-manufacture, or validation of alternative parts.
Real-World Protection for Legacy Systems
Whether you’re managing a defence platform with a 40-year lifespan or maintaining legacy industrial equipment, device characterisation ensures that every replacement IC performs exactly as expected. It helps eliminate the guesswork and danger of buying components from unreliable sources.
Counterfeit detection isn’t just a quality issue, it’s a risk management necessity.
Why Work with Force Technologies?
With more than 30 years in the business, Force Technologies is a trusted partner in obsolescence management. Our device characterisation services have helped clients across the globe mitigate counterfeit risks and extend the life of critical systems with confidence.
Don’t let counterfeit IC components compromise your project. Get in touch with our team today to learn how we can support your obsolescence strategy with precision, integrity, and security.
Contact us to learn more about our device characterisation services.
Written by
Ben SavageApplications Manager, Force Technologies
Ben Savage joined Force back in 2006, starting out as a technician and now holds the title of Applications Manager. Boasting 20 years living and breathing obsolete semiconductors, his day-to-day role is heading up the daily engineering requirements that get sent in from our global customer base.
When not working, Ben can be found spending time with his wife, two children and various hobbies.
Certifications:
Ben holds Member level with The Institute of Obsolescence Management and has written and presented numerous presentations/blogs over the years detailing Force products/services and new technologies.
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