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Ensuring the Future of Obsolete ICs: How Force Technologies Delivers Long-Term Assembly Solutions

In critical industries like aerospace, defence, and industrial controls, legacy electronics aren’t just a matter of history they’re a matter of necessity. Systems designed decades ago still demand support today, and that includes reliable access to components that may no longer be manufactured. That’s where Force Technologies comes in.

With over 40 years of experience in custom IC assembly, Force is a proven partner for organisations navigating the challenges of obsolescence and sustainment especially when standard supply chains fall short.

Beyond Supply: A Complete Assembly Ecosystem

Force’s long-term assembly and storage programme isn’t just about keeping inventory on a shelf it’s about preserving complete build capability. That means storing not only bare die but also critical packages, lids, chemicals, and epoxies, many of which are themselves now obsolete or in limited production.

“We don’t just offer solutions for today,” explains Ben Savage, Application manager for Force Technologies. “We build a pathway for the next 10–15 years, ensuring that our customers will receive the exact same product tomorrow that they ordered yesterday.”

This philosophy of consistency is critical in regulated industries where component variance is not an option. That’s why Force invests in nitrogen storage facilities, adhering to leading standards such as J-STD-033, to maintain material integrity over time.

Custom and Off-the-Shelf Packaging Expertise

One of the lesser-discussed but increasingly urgent issues in obsolescence management is IC packaging. Packages like ceramic DIP, CQFP, and other legacy styles are often discontinued once volume drops. Recreating tooling or securing small-batch production can be prohibitively expensive.

At Force, the solution is proactive:

  • Stocking hard-to-find packaging types before they go end-of-life
  • Custom assembly services for devices requiring non-standard or bespoke packages
  • Windowed EPROMs and frit-seal lids kept in inventory for future builds

Helping Engineers Think Ahead

One of the key roles Force plays is guiding customers to think holistically about their product lifecycle encouraging them to invest not just in die, but in every element required for future production. That includes epoxy compounds, lids, substrates, and niche packaging that can easily become a bottleneck.

“Customers are under pressure to think short-term. But if they want reliable production five or ten years down the line, they need to consider the whole ecosystem now.”

Summary: Why Force Technologies?

If you’re facing the reality of an obsolete IC with years of production still ahead, you need more than just a supply partner you need a build partner.

Force Technologies offers:

  • Decades of IC assembly experience
  • Onsite nitrogen storage following J-STD-033
  • Custom and off-the-shelf packaging options
  • Legacy die and packaging material management
  • AS9100 compliance and traceability

Need to extend the life of your critical systems?

Talk to our team today about long-term IC assembly and how we can future-proof your projects.